Gas Tank
Extend your cross-country range, eliminate trailside fueling stops, and ensure a clean, reliable fuel supply with our premium selection of heavy-duty ATV and UTV gas tanks. Tackling long backcountry trails or demanding work sites requires significant fuel capacity. Standard factory fuel cells are often molded from thin plastic that can puncture from sharp trail debris, rot from high-ethanol pump gas, or simply lack the volume needed for long rides. At CG ATV & UTV Parts Shop, we offer high-grade fuel storage solutions—including high-capacity rotationally molded cross-linked polyethylene (XLPE) tanks, aluminum auxiliary fuel cells, and race-ready baffled reservoirs—engineered to keep your engine running through the longest journeys.
Our optimized domestic fulfillment systems process and dispatch orders daily from strategic nationwide warehouses to keep your build on schedule. Whether you are swapping out a cracked factory reservoir on an older utility quad, mounting an auxiliary fuel tank to a custom overland side-by-side, or upgrading to a large-volume fuel cell for long-distance desert racing, our tanks bolt directly to factory frames. Stop packing heavy, unstable gas cans on your cargo racks, maximize your vehicle’s range, and ride farther into the backcountry.
IMS ATV Fuel Tanks
Material Science Integrity: Cross-Linked Polyethylene vs. TIG-Welded Aluminum
Upgrading your off-road fuel storage requires balancing fuel capacity with durable construction. Our selection of ATV and UTV gas tanks features high-grade engineering tailored for rugged use. High-capacity replacement tanks utilize rotationally molded cross-linked polyethylene (XLPE). Unlike standard linear polyethylene, the molecular chains in XLPE link together chemically under heat and pressure, giving the material incredible impact resistance. This engineering prevents cracks or splits when the tank flexes over extreme ruts, while resisting the chemical degradation caused by modern ethanol blends.
For custom racing builds, auxiliary storage, or chassis modifications, our TIG-welded 5052 aluminum fuel cells provide maximum durability and security. These structural metallic cells feature internal fuel baffles or open-cell safety foam that stops raw fuel from sloshing side to side. This internal stabilization keeps the fuel fuel weight balanced during fast cornering or steep hill climbs, ensuring your fuel pump pickup remains submerged. Wrapped in thick mounting brackets, these aluminum cells can be integrated into custom locations along your frame rails.
Direct Live Inventory Sourcing Directory
Coordinate corresponding electronic fueling, mechanical delivery, and chassis defenses from our active stock:
- Submerged Fluid Delivery: Drop a new high-flow submerged fuel pump module directly into your new tank.
- Vapor Pressure Management: Seal your new fuel reservoir neck with a high-traction, venting billet aluminum gas cap.
- Precision Injector Supply: Feed clean fuel from your large-capacity tank directly to your high-delivery fuel injectors.
- Under-Chassis Shielding: Shield your low-mounted replacement fuel cell from sharp rocks by installing a thick aluminum heavy-duty skid plate.
- Structural Frame Reinforcements: Anchor heavy, high-capacity fuel cells securely using robust replacement frame components.
Mounting Strap Torque, Vent Line Check-Valves, & Debris Flushing Protocols
When installing an oversized or replacement off-road gas tank, ensure all rubber insulating strips are properly placed between the tank body and the chassis frame rails to prevent vibrations from rubbing through the cell wall over time. Tighten structural metal mounting straps down to factory torque specifications; do not over-tighten plastic fuel cells, as excessive compression can warp internal fuel pump gasket rings and cause vapor leaks. Blow out the inside of the new tank with compressed air before installation to remove any plastic shavings or manufacturing debris left over from the molding process. Ensure your tank's main rollover vent hose routes upward to a high point under the plastics, and equip it with a one-way check valve to let air in while preventing fuel leaks if the vehicle rolls over. For strict fuel system containment standards and evaporative safety compliance, check out the SAE International Mobility Database.